On-the-fly mixed palletizing, no sequencing.
Build stable mixed pallets directly from random product flows: no pre-sorting, no buffers, no downtime. AI, 3D vision and real-time motion planning.
How it works
Scan → Think → Execute, in real time.
Automation starts where sequencing ends: mixed pallets built from a disordered flow.
Scan
3D vision captures each box's dimensions and orientation in real time, with sub-millimeter accuracy.
Think
The AI engine selects the next optimal stacking position, considering weight, size and physical constraints, with inference in milliseconds.
Execute
The robot places the box collision-free and singularity-free, forming a stable mixed pallet.
See the solution in action
Mixed pallets, built from the flow.
Real footage: AnyStack builds stable mixed pallets directly from the random flow of boxes, with no upfront sequencing and no line stops. Press play.
Benefits
Why on-the-fly mixed palletizing.
You drop the pre-sorting and the buffers: less CAPEX, a smaller footprint, more flexibility.
Capabilities
The system's components.
An AI stacking engine, 3D vision and turnkey cells: everything needed for real-time mixed palletizing.
AI stacking engine
Optimal placement
Decides the position considering weight and size; self-improving algorithms, millisecond inference.
No sequencing
Random flow → stable pallet
Accepts the unsorted inbound flow and turns it into stable outbound pallets.
3D vision
Sub-millimeter detection
Captures dimensions and orientation, with vision-guided placement validation.
Motion planning
Collision & singularity-free
Safe trajectories, free of collisions and robot singularities.
Turnkey cells
AnyStack Lite & Pro
Pre-engineered cells, with installation and support included.
Stable stacking
Robust mixed pallets
Builds compact, stable pallets, ready to ship.
Industries
Who needs mixed pallets.
Anywhere orders leave with multiple SKUs and formats and you need stable mixed pallets, fast.
Integration
Connected to the rest of the line.
Mixed palletizing is the final step after pick & pack. ZEDlog ties it into the rest of the line as a single accountable integrator.
It integrates with automated storage and internal transport, from the picking system to shipping, with local engineering and support.
Technical capabilities
The capabilities, in short.
A qualitative overview of AnyStack capabilities for mixed palletizing. Detailed numeric specifications are defined per project.
| Sequencing | None: builds directly from a random flow. |
| Detection | 3D vision with sub-millimeter accuracy. |
| AI engine | Millisecond inference, self-improving algorithms, on standard CPU. |
| Motion | Collision-free and singularity-free placement. |
| Cells | AnyStack Lite & Pro, pre-engineered, turnkey. |
| Integration | AS/RS, AMR/AGV, conveyor, WMS/WCS. |
Frequently asked
Quick answers.
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Explore further
Want mixed palletizing without sequencing?
We design the AnyStack mixed-palletizing cell around your SKU range and existing layout, fully integrated into the line.