What do "on-the-fly" and "no sequencing" mean?

The system builds the mixed pallet directly from the product flow, in the order items arrive — with no pre-sorting, buffers or sequencers.

Are the mixed pallets stable?

Yes. The AI engine accounts for weight and size, and placement is vision-validated, resulting in compact, stable pallets.

What throughput / how fast is it?

AI inference runs in milliseconds on a standard CPU. Effective throughput depends on products, robot and layout — we size it together for your case.

Which robots does it work with?

Motion planning is robot-agnostic; we choose the right arm per project. The AnyStack Lite and Pro cells are pre-engineered.

Does it integrate with AutoStore / AS/RS?

Yes. The solution connects with automated storage (including AutoStore), AMR/AGV and conveyor, as the final step after pick & pack.

What AI hardware is needed?

No GPU is needed: the motion planner runs on a standard CPU, which lowers cell cost and complexity.

On-the-fly mixed palletizing, no sequencing.

Build stable mixed pallets directly from random product flows — no pre-sorting, no buffers, no downtime. AI, 3D vision and real-time motion planning.

Book an assessment See the capabilities

sequencing required

Sub-mm

3D detection accuracy

AI inference, on CPU

Lite & Pro

pre-engineered cells

How it works

Scan → Think → Execute, in real time.

Automation starts where sequencing ends — mixed pallets built from a disordered flow.

Scan

3D vision captures each box's dimensions and orientation in real time, with sub-millimeter accuracy.

Think

The AI engine selects the next optimal stacking position, considering weight, size and physical constraints — inference in milliseconds.

Execute

The robot places the box collision-free and singularity-free, forming a stable mixed pallet.

Benefits

Why on-the-fly mixed palletizing.

A paradigm shift from classic pre-sorting lines: less CAPEX, a smaller footprint, more flexibility.

Faster ROI

No CAPEX for sequencers or buffers — smaller investment and faster payback.

More SKUs per shift

Higher throughput with fewer manual interventions.

Smaller footprint

Takes up less space than classic pre-sorting lines.

Lower maintenance

Fewer mechanical components to maintain.

Flexibility

Adapts to product-range and packaging changes without redesign.

Guaranteed stable pallets

Vision-guided placement validation — stable mixed pallets from a disordered flow.

Capabilities

What the solution includes.

An AI stacking engine, 3D vision and turnkey cells — everything needed for real-time mixed palletizing.

AI stacking engine

Optimal placement

Decides the position considering weight and size; self-improving algorithms, millisecond inference.

No sequencing

Random flow → perfect pallet

Accepts unsorted inbound flow and delivers flawless outbound pallets.

3D vision

Sub-millimeter detection

Captures dimensions and orientation, with vision-guided placement validation.

Motion planning

Collision & singularity-free

Safe trajectories, free of collisions and robot singularities.

Turnkey cells

AnyStack Lite & Pro

Pre-engineered cells, with installation and support included.

Stable stacking

Robust mixed pallets

Builds compact, stable pallets, ready to ship.

Industries

Where mixed palletizing fits.

Anywhere orders leave with multiple SKUs and formats and you need stable mixed pallets, fast.

eCommerce & Fulfillment

Unpredictable assortments, high throughput.

Retail & 3PL

Multiple SKUs and packaging formats.

Warehousing & pallet logistics

Outbound palletizing after pick & pack.

CEP · courier & parcels

Varied flows, high pressure on throughput.

Integration

Connects to your system.

Mixed palletizing is the final step after pick & pack — ZEDlog connects it to the rest of the line as a single accountable integrator.

It integrates with automated storage and internal transport, from the picking system to shipping, with local engineering and support.

Integration with AS/RS (including AutoStore) and storage systems

Connection to AMR / AGV and conveyor

Communication with WMS / WCS for orders and routing

See software & integration

Technical capabilities

What the system can do.

A qualitative overview of AnyStack capabilities for mixed palletizing. Detailed numeric specifications are defined per project.

Sequencing	None — builds directly from a random flow.
Detection	3D vision with sub-millimeter accuracy.
AI engine	Millisecond inference, self-improving algorithms, on standard CPU.
Motion	Collision-free and singularity-free placement.
Cells	AnyStack Lite & Pro, pre-engineered, turnkey.
Integration	AS/RS, AMR/AGV, conveyor, WMS/WCS.

Frequently asked

What you need to know.

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Explore further

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Partner

Progressive Robotics

AnyStack technology and the ZEDlog partnership.

Calculator

ROI Calculator

Estimate the payback period of the investment.

Solution

Inbound Palletizing

Single-SKU sorting & stacking from inbound freight.

Want mixed palletizing without sequencing?

We discuss your SKU range and layout and design an AnyStack mixed-palletizing cell, fully integrated.

Request a quote Contact us