What happens if a container has multiple SKUs?

AnyStack identifies each product with 3D vision and sorts it onto the correct single-SKU pallet, during processing.

Does it work if the barcode is missing or damaged?

Yes. The perception system combines dimensions, barcode (if present) and distinct features, so it recognizes the product even without a readable code.

How many pallets can it handle at once?

Typically between 2 and 4 pallets in parallel, with a temporary buffer when volume exceeds the active pallets.

Does it need reprogramming for new products?

No. AnyStack automatically generates the pattern for new SKUs, without reconfiguration or reprogramming.

How does it communicate with our management system?

It integrates with WMS/WCS for orders, traceability and reporting; ZEDlog handles the system-level integration.

Is an operator needed?

Not for routine operation — the system runs unattended, with live monitoring, diagnostics and alerts.

Robotic inbound palletizing, no operator required.

Automatically sort and palletize floor-loaded, high-mix inbound freight. AnyStack identifies products with 3D vision, generates the optimal pattern and builds single-SKU pallets unattended, 24/7.

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operators required

24/7

unattended operation

2–4

pallets handled at once

vision, with or without barcode

How it works

Three steps, a fully automated flow.

From mixed floor-loaded freight to clean single-SKU pallets — with no reprogramming when the SKU changes.

Identify

3D vision scans and dimensions every box — with or without a barcode — combining dimensions, codes and distinct features to recognize the SKU.

Generate the pattern

The system automatically computes the optimal pallet layout for each identified product and previews it in 3D simulation.

Palletize unattended

The robot stacks, dispenses empty pallets and removes full ones — continuously, with no human supervision.

Benefits

Why automated inbound palletizing.

Move from manual stacking to a fully autonomous inbound flow that runs at peak efficiency around the clock.

Zero manual labor

Eliminates manual stacking of inbound freight — operators shift from physical effort to supervision.

24/7 operation

Runs continuously at peak efficiency, with no breaks and no shifts.

Adapts to new SKUs

Recognizes and palletizes new products without reconfiguration or reprogramming.

Consistent quality

Optimal, stable patterns every time, with damaged-barcode detection.

WMS/WCS integration

Communicates with your management system for full traceability of goods.

Density and space

Handles 2–4 pallets at once, with a temporary buffer when volume exceeds active pallets.

Capabilities

What the solution includes.

Perception, planning and handling — all in a single AnyStack system, controlled from one interface.

3D vision

Scanning & dimensioning

Real-time identification and measurement, with or without a barcode.

Automatic pattern

Optimal layout per SKU

The system automatically determines how boxes are arranged on the pallet.

Customizable rules

Touch interface

Easily adjust palletizing rules from the touch panel.

3D simulation

Preview

See the operation in 3D simulation before running it.

Pallet handling

Auto dispense & remove

Empty-pallet dispensing and full-pallet removal, automatically.

Live monitoring

Diagnostics & alerts

Real-time diagnostics, alerts and quality assurance.

Industries

Where inbound palletizing fits.

Anywhere inbound freight arrives mixed and must be consolidated onto pallets fast, without extra labor.

eCommerce & Fulfillment

Fast receiving of high-mix assortments.

Retail & 3PL

High volumes, many SKUs, reduced labor.

Warehousing & pallet logistics

Steady inbound flows into palletized storage.

Integration

Connects to your system.

AnyStack does not work in isolation — ZEDlog integrates it into your existing line as a single accountable integrator.

We connect the palletizing cell with your conveyor, WMS/WCS and the rest of the line, from sensor to ERP, with local engineering and support.

Communication with WMS / WCS for orders and traceability

Connection to conveyor and transport systems

Integration with automated storage (AS/RS) and AMR/AGV

See software & integration

Technical capabilities

What the system can do.

A qualitative overview of AnyStack capabilities for inbound palletizing. Detailed numeric specifications are defined per project.

Perception	3D vision — combines dimensions, barcode (if present) and distinct features.
Barcode	Works even with missing or damaged barcodes.
Pallets handled	Typically 2–4 pallets at once.
Buffer	Temporary storage when volume exceeds active pallets.
Changeover	New SKU with no reprogramming.
Integration	WMS / WCS, conveyor, AS/RS.

Frequently asked

What you need to know.

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Explore further

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Partner

Progressive Robotics

AnyStack technology and the ZEDlog partnership.

Calculator

ROI Calculator

Estimate the payback period of the investment.

Solution

Mixed Palletizing

On-the-fly mixed pallets, no sequencing.

Want an automated inbound palletizing line?

We discuss your volumes, SKUs and layout and design an AnyStack cell fully integrated into your operation.

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