What is AnyStack® Palletizer?

A multipurpose AI-powered robotic palletizer developed by Progressive Robotics: it builds single-SKU and mixed pallets from unsequenced flows, with no reprogramming for new products. ZEDlog deploys and integrates it in Romania.

What is the payback period?

Typically around 18 months, depending on volumes, shifts and labour cost. Use the ROI calculator or request a detailed analysis from ZEDlog.

Does it integrate with our WMS / WCS?

Yes. AnyStack communicates with WMS/WCS for orders, traceability and reporting; ZEDlog handles the system-level integration, from sensor to ERP.

What happens in case of a failure?

The system is remotely monitored 24/7 by Progressive Robotics, and ZEDlog provides local intervention and service in Romania — a single point of contact.

Do we need specialised staff?

No. The interface is intuitive, and operators are trained by ZEDlog at commissioning — no robot programmers on your team.

Can we scale the system later?

Yes. You can move from LITE to PRO or add extra stations as volumes grow, without stopping existing operations.

Is it safe for operators?

Yes. AnyStack LITE uses a force-limited cobot that can work without conventional fencing, while PRO ships with fencing and safety barriers — compliant with ISO standards and CE marked.

Progressive Robotics · ZEDlog technology partner

AnyStack® Palletizer, from inbound to outbound.

Multipurpose AI-powered robotic palletizer: builds single-SKU pallets at receiving and mixed pallets at dispatch, with the same system. Deployed and integrated in Romania by ZEDlog, as a Progressive Robotics technology partner.

Book an assessment See the variants

~18 months

typical payback

600–1,000

cases per hour (CPH)

50 kg

max payload (PRO)

3 days

to up and running

Variants

Two options, endless possibilities.

The same AnyStack software platform, two hardware configurations. ZEDlog analyses your throughput, products and available space and recommends the right fit.

AnyStack LITE

Cobot Palletizer

Compact collaborative cell with a minimal footprint — replaces manual palletizing where space is limited.

Max payload: 17 kg

Throughput: up to 600 cases/hour

2 pallets or roller cages simultaneously

AnyStack PRO

Industrial palletizer

High-throughput industrial cell for demanding environments — maximum performance and continuous operation at high volumes.

Max payload: 50 kg

Throughput: up to 1,000 cases/hour

4 pallets or roller cages simultaneously

See the solution in action

AI palletizing, in real time.

AnyStack builds single-SKU and mixed pallets straight from the case flow: 3D perception, millisecond motion planning and precise stacking — no operator.

Applications

From inbound, to outbound.

The same palletizer covers both ends of the warehouse. Explore the two applications in depth, with the full step-by-step flow.

Inbound

Single-SKU palletizing at receiving

Single-SKU pallets from floor-loaded freight: 3D measurement, barcode scanning, sorting and unattended palletizing right at receiving.

Explore inbound palletizing

Outbound

On-the-fly mixed palletizing

Stable, dense mixed pallets built from a random case flow — no buffers, no sequencers, straight onto the right destination.

Explore mixed palletizing

Key features

What the palletizer does.

Three core functions, active in every configuration — from scanning to the final stack.

Barcode scanning & sorting

Reads codes and sorts cases by SKU, carrier or destination while processing.

Real-time 3D measurement

Dimensions every case with 3D vision — with or without a readable barcode.

Smart stacking, no programming

Automatically generates the optimal pattern for every pallet — no reprogramming for new SKUs.

Capabilities

Built for real operations.

Four principles that make AnyStack fit a brand-new warehouse as well as an existing line.

Intelligent

Physical AI: perception, decision and motion in a single system that continuously adapts to the real case flow.

Flexible

Installs in new or existing warehouses (greenfield & brownfield) and works with all pallet types and roller cages.

Scalable

From a single line to multi-site deployments — expand capacity without stopping operations.

Easy to use

Intuitive interface, no expert personnel — operators run it after a short training.

Physical AI

Industrial-grade AI, not a lab demo.

The core of AnyStack: the motion planner generates collision-free trajectories in milliseconds, on a standard CPU, on-premise — robot-agnostic, no GPU.

3D dimensioning

3D vision measures every case in real time, with sub-millimetre precision, with or without a barcode.

AI-powered stacking

The stacking engine optimises pallet density and stability, accounting for weight and dimensions.

Dynamic adaptation

Continuously validates the position of every case and adjusts the plan on the fly — zero downtime on deviations.

Continuous learning

The whole AnyStack fleet receives updates — every deployment benefits from what the others learn.

Operational efficiency

Designed for production, not for a pilot.

A standardised, industry-verified solution, fully integrated into your operation — with a local partner in Romania.

Turnkey solution

Standardised cells, ready for production.

Pre-engineered LITE & PRO configurations

Verified in live deployments

Up and running in 3 days from installation

Sorting & routing

Palletizing straight onto the right destination.

Sorting by courier / carrier

Routing by route or destination

Order prioritisation

Production-ready

Full integration and long-term support.

WMS / WCS integration

24/7 remote support from Progressive Robotics

Local partner ZEDlog: deployment, integration and service in Romania

The process

How you get AnyStack.

Five steps, guided by ZEDlog — from the first conversation to production.

Discussion & requirements

We analyse the application, throughput and constraints together — the ZEDlog team defines the project requirements.

Digital simulation

Your application is validated in simulation: performance, cycle times and stacking patterns, before any investment.

Site visit

We verify the layout, flows and integration points directly on site.

Installation & integration

ZEDlog and Progressive Robotics install the cell and integrate it with your WMS and existing line.

Go-live & support

Production start with 24/7 remote monitoring and local service provided by ZEDlog.

Investment & ROI

Clear ROI, before you buy.

The typical payback of an AnyStack cell is around 18 months, depending on volumes and shifts. Before any decision, ZEDlog prepares a TCO analysis and a simulation of your application.

Financing and leasing options are available — we discuss the right fit during the assessment.

Calculate your project's ROI

Frequently asked questions

What you need to know.

Continue

Explore further

See all solutions →

Partner

Progressive Robotics

The company behind AnyStack and the ZEDlog partnership.

Calculator

ROI Calculator

Estimate the payback period of the investment.

Application

Inbound Palletizing

Single-SKU pallets from floor-loaded freight.

Application

Mixed Palletizing

On-the-fly mixed pallets, no sequencing.

Ready to automate your palletizing?

We discuss your volumes, SKUs and layout and configure the right AnyStack cell — LITE or PRO — fully integrated into your operation.

Request a quote Contact us