Industry 02 · Courier · Express · Parcels · 24/7

Raw volume.
Cut-off windows that don't forgive.

The CEP industry runs on the clock. Parcels in, sorted, out, all in tight cycles tied to the last truck on the route. No other sector demands as much uptime from the system as courier.

Typical operation profile
Parcels/day50,000 – 500,000
Hub throughput (peak)10,000 – 25,000/h
Operation24/7 · 365
Route cut-off±15 min
Required uptime99.5%+

Typical CEP pain points

What hurts courier hubs.

Six problems that show up in almost every CEP hub in Romania and the region.

Missed cut-off = lost client

The last truck on the route leaves at a fixed time. Any parcel that doesn't reach sorting in time = SLA missed, contractual penalties, unhappy client.

Mixed volumes: envelopes → parcels

From 50g envelopes to 30kg parcels. The system must be gentle with fragile items and robust for weights.

24/7 with no maintenance windows

The hub never stops. Maintenance happens by sub-zone, without shutting down the whole flow.

Brutal seasonality

December + Black Friday double the volume. The system must hold 200% peak with no degradation.

Sorting to hundreds of destinations

Postal codes, secondary hubs, last-mile partners. Manual sorting is no longer feasible above 5,000 parcels/hour.

Per-parcel traceability

Scan at every point, timestamp, route tracked. Data flows live into the tracking system.

Typical flow in a CEP hub

Truck to truck. In 90 minutes.

A CEP cross-dock automated by ZEDlog keeps volume moving, with no pauses between the five stations.

01
Truck unloading

Parcels onto telescopic conveyors, direct entry to HPP.

HPP · MCP
02
Induction & scanning

6-side reading, dimensions, weight, destination assignment.

HPP · WCS
03
Crossbelt sorting

MX-H splits parcels to hundreds of destinations, up to 12,000/h.

MX-H sorter
04
Per-destination accumulation

Short buffer before loading. Auto-generated manifest.

HPP · WCS
05
Truck loading

Telescopic belt by route. Departure on time, cut-off held.

HPP

Typical post-implementation results

Numbers that matter in CEP.

The ranges come from delivered CEP projects. What you get depends on the hub: parcel mix, destination count, cut-off windows.

12k
parcels/hour at MX-H sorter
99.7%
sorting accuracy
−70%
labor force at sorting
99.5%+
uptime 24/7 operation

Portfolio reference

National CEP operator · Romania · 2023.

Cut-offs held

A hub that missed 3–4% of its December cut-offs dropped to 0.2% after the automated sorter and the HPP platform went in. The remaining misses came from incoming truck delays, not from sorting.

Typical results: national sorting hub, hundreds of thousands of parcels/day
2.4×
sorting throughput per day
−92%
missed cut-offs
14
months from start to go-live
21
months realized payback

Hold any cut-off. Whatever the volume.

Within two weeks you get a stack proposal and a capacity estimate. All we need is the hub layout, day/night volumes and the number of destinations.